In the battery manufacturing and packaging industry, a battery label is more than just a brand logo—it carries critical safety information, specifications, and warnings. However, many manufacturers frequently ask us: "How do I fix battery label ink peeling?" or "Why is the text on my labels blurring during assembly?" If the printing quality is subpar, it not only compromises the product's aesthetics but can also lead to non-compliance with industry safety standards.
Why Do Your Battery Labels Peel Off?
Battery labels are typically made from PET, PP, or specialized synthetic materials. These substrates often have low surface energy, making it difficult for standard inks to bond effectively. Furthermore, batteries generate heat during charging and discharging, and they are subjected to friction and pressure during logistics. If the ink lacks sufficient adhesion and flexibility, it will inevitably crack, chip, or peel.
UV-DCB / UV-LED-DCB / CHK: The Solution Designed for Batteries
As a professional screen printing ink supplier, we developed the UV-DCB series specifically to address these pain points. This series is formulated for high-standard battery labeling, aiming to eliminate unstable printing layers once and for all.
- Superior Adhesion, Zero Peeling: UV-DCB and its upgraded versions have an excellent affinity for various polar substrates. Once printed, the ink bonds tightly with the material, easily passing cross-hatch adhesion tests and scratch resistance trials.
- Optimized for LED Curing Technology: The UV-LED-DCB series is specifically optimized for modern LED curing systems. Compared to traditional mercury lamps, it significantly reduces energy consumption and minimizes thermal deformation, ensuring that thin film battery labels remain perfectly flat.
- Chemical & Corrosion Resistance: The CHK series offers outstanding resistance to battery electrolytes and various chemicals. It ensures that patterns and text remain sharp and vibrant, even after exposure to harsh chemical environments.
- Vibrant Colors & High Opacity: Whether it is white text on a black background or bright brand colors, this series provides excellent color reproduction, significantly enhancing the premium feel of your product.
Expert Tips: How to Improve Battery Label Printing Quality?
- Match the Light Source: If your production line uses LED curing, ensure you use UV-LED-DCB to achieve the highest triggering efficiency and bonding strength.
- Surface Pre-treatment: For extremely difficult-to-bond new energy battery films, we recommend Corona treatment to maximize the ink’s performance.
- Mesh Count Selection: Choose the right mesh count based on the fineness of the text to ensure optimal ink flow and clarity.
If you are struggling with ink peeling, blurred text, or incomplete curing on your battery labels, try our UV-DCB series. With over 1,000 ink formulations, we provide one-on-one technical support tailored to your specific substrates, helping your products achieve excellence in every detail.
URL:https://screenprintingink.com.cn/
Email: screenprinting1234@yahoo.com
Call us: +86 18942463175 plastic screen printing ink solvent based screen printing ink printing ink suppliers led curing ink for battery tags